Prarancangan Pabrik Pembuatan Sirup Glukosa dari Sabut Kelapa Menggunakan Proses Hidrolisis Asam dengan Kapasitas Produksi 80.000 Ton/Tahun dan Tugas Khusus Rancangan Keteknikan Detail Reaktor Netralisasi

Abstract

The need for glucose syrup continues to increase along with the development of the food and beverage industry. One way to help supply sugar in Indonesia is to use cellulose from coconut coir as a raw material for making glucose syrup. Glucose syrup can be obtained by acid hydrolysis process. The pre-designed factory for making glucose syrup from coconut coir is designed with a production capacity of 80,000 tons/year and operates for 330 days a year. The main process in this factory design consists of four stages, namely the raw material preparation stage, the pretreatment stage using the kraft process, the glucose syrup hydrolysis and purification stage, and the cooking solution recovery stage. The amount of coconut fiber needed to reach the annual production capacity is 22,992.113 kg/hour. The factory for glucose syrup from coconut coir using an acid hydrolysis process is planned to be built in Indragiri Hilir Regency, Riau Province, with a total factory area of 12,015 m2. The planned company organizational form is a Limited Liability Company (PT) with a line and staff organizational structure, and a total of 174 employees. The results of the economic analysis on this good design are as follows: 1. Capital Investment (CI) : Rp 2.080.547.855.588 2. Total Cost (TC) : Rp 1.571.642.165.266 3. Profit Margin (PM) : 26,28% 4. Break Even Point (BEP) : 25,41% 5. Return on Investment (ROI) : 19,21% 6. Return on Network (RON) : 32,02% 7. Pay Out Time (POT) : 5 tahun 3 bulan 8. Internal Rate of Return (IRR) : 19,94% Based on the results of the economic analysis, it can be concluded that a factory for manufacturing glucose syrup from coconut coir using an acid hydrolysis process is feasible to establish.